Shinestar STEEL GROUP CO., LTD

盛仕达 钢铁 股份有限公司

Tikungan

Deskripsi Singkat:


  • Kata kunci: Pipa Bend, Steel Pipe Bend, Hot Bend, Induksi Bend, Induksi Hot Bend
  • Ukuran: NPS from 1/2'' to 72'', DN from 15 to 1800,WT:
  • Bahan: Carbon Steel --- API 5L, ASME B16.49, EN 10218; Alloy Steel --- ASTM A234; Stainless Steel --- ASTM 312/403 304 / 304L / 316 / 316L / 613Ti / 321 / 317L / 310S
  • Bend Radius: 2.5D / 3D / 4D / 5D / 6D / 7D / 8D / 9D / 10D
  • Bend Angle:  15/30/45/60/90/135/180 deg
  • Berakhir: Square Ends/Plain Ends (Straight Cut, Saw Cut, Torch Cut), Beveled/Threaded Ends
  • Pengiriman: BKS, NBK, BK, BKW, GBK (+ A), NBK (+ N), BK (+ C)
  • Penggunaan: For Conveying Gas, Water and Oil Either in the Oil or Natural Gas Industries
  • Rincian produk

    Spesifikasi

    Standar

    Lukisan & Coating

    Packing & Memuat

    1. Bend tubing:

    Tabung lentur adalah istilah payung untuk proses pembentukan logam yang digunakan untuk secara permanen membentuk pipa atau tubing. Salah satu harus membedakan antara prosedur bentuk-bentuk membungkuk-terikat dan bebas, serta antara panas dan dingin didukung prosedur membentuk.

    2. Processes:

    Tube bending as a process starts with loading a tube into a tube or pipe bender and clamping it into place between two dies, the clamping block and the forming die. The tube is also loosely held by two other dies, the wiper die and the pressure die.

    The process of tube bending involves using mechanical force to push stock material pipe or tubing against a die, forcing the pipe or tube to conform to the shape of the die. Often, stock tubing is held firmly in place while the end is rotated and rolled around the die. Other forms of processing including pushing stock through rollers that bend it into a simple curve.[2] For some tube bending processing, a mandrel is placed inside the tube to prevent collapsing. The tube is held in tension by a wiper die to prevent any creasing during stress. A wiper die is usually made of a softer alloy such as aluminum or brass to avoid scratching or damaging the material being bent.

    Tekan lentur:

    Press bending is probably the first bending process used on cold pipes and tubing. In this process a die in the shape of the bend is pressed against the pipe forcing the pipe to fit the shape of the bend. Because the pipe is not supported internally there is some deformation of the shape of the pipe, resulting in an oval cross section. This process is used where a consistent cross section of the pipe is not required. Although a single die can produce various shapes, it only works for one size tube and radius.

    Rotary imbang lentur:

    perkakas penuh untuk imbang rotary bending

    Rotary draw bending (RDB) is a precise technology, since it bends using tooling or "die sets" which have a constant center line radius (CLR), alternatively indicated as mean bending radius (Rm).

    Roll bending:

    During the roll bending process the pipe, extrusion, or solid is passed through a series of rollers (typically three) that apply pressure to the pipe gradually changing the bend radius in the pipe. The pyramid style roll benders have one moving roll, usually the top roll. Double pinch type roll benders have two adjustable rolls, usually the bottom rolls, and a fixed top roll. This method of bending causes very little deformation in the cross section of the pipe. This process is suited to producing coils of pipe as well as long gentle bends like those used in truss systems.

    Induction bending:

    An induction coil is placed around a small section of the pipe at the bend point. It is then induction heated to between 800 and 2,200 degrees Fahrenheit (430 and 1,200 C). While the pipe is hot, pressure is placed on the pipe to bend it. The pipe can then be quenched with either air or water spray or be cooled against ambient air.

    Induction bending is used to produce bends for a wide range of applications, such as (thin walled) pipe lines for both the upstream and down stream and on- and off shore segments of the petrochemical industry, large radius structural parts for the construction industry, thick walled, short radius bends for the power generating industry and city heating systems.

    Big advantages of induction bending are:

    no need for mandrels
    bend radii and angles (1°-180°) can be freely selected
    highly accurate bend radii and angles
    accurate pipe spools can easily be produced
    significant savings can be obtained on field welds
    wide range of pipe sizes can be accommodated in one machine (1” OD thru 80”OD)
    excellent wall thinning and ovality values


  • Sebelumnya:
  • Berikutnya:

  • Untuk Tempa Produk (WP) Dimensi tercakup dalam

    ASME B16.9- which is standard for Factory-made Wrought Butt-welding Fittings for size NPS 1⁄₂ to NPS 48” and

    And B16.28- which is standard for Wrought Steel Butt-Welding Short Radius Elbows and Returns for size NPS 1⁄₂ to NPS 24”

    yang specificatio dari tikungan

    NOMINAL PIPA UKURAN DIAMETER LUAR KEMBALI KE WAJAH PUSAT UNTUK PUSAT
    Inci. OD SEBUAH B C D
    1/2 21.3 48 - 76 -
    3/4 26,7 43 - 57 -
    1 33,4 56 41 76 51
    1 1/4 42.2 70 52 95 64
    1 1/2 48.3 83 62 114 76
    2 60,3 106 81 152 102
    2 1/2 73 132 100 191 127
    3 88,9 159 121 229 152
    3 1/2 101,6 184 140 267 178
    4 114,3 210 159 305 203
    5 141.3 262 197 381 254
    6 168,3 313 237 457 305
    8 219,1 414 313 610 406
    10 273,1 518 391 762 508
    12 323,9 619 467 914 610
    14 355,6 711 533 1067 711
    16 406,4 813 610 1219 813
    18 457,2 914 686 1372 914
    20 508 1016 762 1524 1016
    22 559 1118 838 1676 1118
    24 610 1219 914 1829 1219

     

    Pipa Fittings Dimensi Toleransi sesuai ASME B16.9

    yang specificatio dari tikungan-01

    NOMINAL PIPA UKURAN SEMUA KELENGKAPAN SEMUA KELENGKAPAN SEMUA KELENGKAPAN SIKU DAN TEES 180 DEG RETURN Bends 180 DEG RETURN Bends 180 DEG RETURN Bends pengecil CAPS
    NPS OD di Bevel (1), (2) ID Akhir
    (1), (3), (4)
    Ketebalan dinding (3) Pusat-to-End Dimensi A, B, C, M Pusat-to-pusat O Back-to-Face K Penyelarasan Berakhir U Keseluruhan Panjang H Keseluruhan Panjang E
    ½ untuk 2 ½ 0,06
    -0.03
    0,03 Tidak kurang dari 87,5% dari tebal nominal 0,06 0.25 0.25 0,03 0,06 0,12
    3-3 ½ 0,06 0,06 Tidak kurang dari 87,5% dari tebal nominal 0,06 0.25 0.25 0,03 0,06 0,12
    4 0,06 0,06 Tidak kurang dari 87,5% dari tebal nominal 0,06 0.25 0.25 0,03 0,06 0,12
    5 sampai 8 0,09
    -0.06
    0,06 Tidak kurang dari 87,5% dari tebal nominal 0,06 0.25 0.25 0,03 0,06 0.25
    10 sampai 18 0,16
    -0.12
    0,12 Tidak kurang dari 87,5% dari tebal nominal 0,09 0,38 0.25 0,06 0,09 0.25
    20 sampai 24 0.25
    -0.19
    0.19 Tidak kurang dari 87,5% dari tebal nominal 0,09 0,38 0.25 0,06 0,09 0.25
    26 sampai 30 0.25
    -0.19
    0.19 Tidak kurang dari 87,5% dari tebal nominal 0,12 ... ... ... 0.19 0,38
    32 hingga 48 0.25
    -0.19
    0.19 Tidak kurang dari 87,5% dari tebal nominal 0.19 ... ... ... 0.19 0,38 

    nikel Alloy

    ASTM / ASME SB 336 UNS 2200 (NIKEL 200), UNS 2201 (NIKEL 201), UNS 4400 (monel 400), UNS 8020 (ALLOY 20/20 CB 3, UNS 8825 Inconel (825), UNS 6600 (Inconel 600), UNS 6601 (Inconel 601), UNS 6625 (Inconel 625), UNS 10276 (Pelindung C 276)

    Besi tahan karat

    ASTM / ASME SA 403 GR WP “S” / “W” /”WX” 304, 304L, 304H, 304N, 304LN, 309, 310H, 316, 316H, 317, 317L, 321, 321H, 347, 347 H.

    duplex Baja

    ASTM / ASME SA 815 UNS No.S 31.803, S 32205, S 32550, S 32.750, S 32.760.

    Baja karbon

    ASTM / ASME A 234 WPB, WPC ASTM / ASME A 860 WPHY 42, WPHY 46, WPHY 52, WPH 60, WPHY 65 & WPHY 70.

    alloy Steel

    ASTM / ASME A 234 WP 1, WP 5, WP 9, WP 11, WP 12, WP 22, WP 23, WP 91.

    Konten Komposisi kimia Peralatan mekanis
    bahan NO C M N si S P cr Mo Ni Kekuatan tekanan kekuatan luluh Pemanjangan
    A234 WPB ≤0.3 0,29-1,06 ≥0.1 ≤0.058 ≤0.05 / / / 415-585 ≥240 ≥30
    A234 WP5 ≤0.15 ≤0.6 ≤0.5 ≤0.04 ≤0.03 4-6 0,44-0,65 / 415-585 ≥205 ≥20
    A403 WP304 ≤0.08 ≤2 ≤1 ≤0.040 ≤0.030 18-20 /  8-11 ≥515 ≥205 ≥30
    A403 WP316L ≤0.03 ≤2 ≤1 ≤0.045 ≤0.03 16-18 2-3  10-15 ≥485 ≥170 ≥30
    WPHY60 ≤0.20 1-1,45 0,15-0,4 ≤0.015 ≤0.030 / / / ≥515 ≥415 /

    Meminyaki cahaya, Black Lukisan, PE / 3PE Anti-korosi Coating

    Tikungan

    induksi panas persyaratan tikungan planking

    Kami fokus pada setiap prosedur untuk menjamin kualitas, paket biasanya kita ambil adalah papan siku pipa baja dengan tas poli lingkungan, dan kemudian di fumigasi bebas kasus kayu atau plate.we kayu juga menerima paket disesuaikan seperti OEM oleh negosiasi.

    1. Material shall be packed ready for export in a manner which allows easy handling and prevents damage,vendor shall submit their standard packing procedure to purchaser for approval.
    2. Terbuka ujung pas dan flensa harus disuplai dengan tugas berat plastik colokan pelindung atau ujung caps.For miring, topi harus melindungi daerah penuh bevel.
    3. Air bahan bukti penghalang harus digunakan untuk bahan stainless steel untuk melindungi terhadap serangan klorin oleh paparan ke atmosfer air garam.
    4. Karbon baja dan stainless steel item tidak diperbolehkan untuk disimpan bersama-sama dan harus dikemas secara terpisah.kemasan lentur